7. Setting the Feathers
Set the two outside feathers in place, then using a pair of
needle nose pliers and 2 or 3 straight pins per feather, pin them
into position as shown in Figure 7. These pins allow great
flexibility in setting each feather exactly as you want it and
each one can be easily adjusted at any time prior to gluing.
Finish pinning the other feathers in place, carefully adjusting each one so that they are evenly spaced and all edges blend into the next feather. This is accomplished by moving the feathers from left to right and rotating it on the axis of the shaft. Pay particular attention to the tips of the feathers, making certain they are flat as shown in Figure 3. To check this, look at the tips of the feathers and make sure there are no gaps between them.
5. Finishing the Handle
 Completely cover the bottom 1-1/2” of the quills with epoxy glue, allowing it to dry for 12 to 24 hours. The pins can then be removed by twisting slightly with pliers and then carefully pulling them out. Finish forming the handle by building it up with plastic or auto body filler, such as “Bondo”, as shown in Figure 8. Put on enough to make the handle symmetrical and only bring it up as high in front as it is in back. Let this dry, then shape it and smooth it using your rasp and sandpaper.
|
9. Placing Decorative Feathers
Trim feathers should now be added at the top of the handle in front and back. You may use hackles and/or small coverlets from pheasants, macaws, parrots, etc. A simple technique for placing these is to use a piece of masking tape or double stick tape to lay these on and then covering with another piece of tape (Figure 9). This “unit” can then be glued to the fan. One or more fluffs are usually placed on the back of the fan, in the same configuration as they grow on the bird. Other decorative feathers can also be added here and are very attractive. See Figures 10 thru 12 and the accompanying photos.
10. Buckskin Fringe
Approximately 12 to 20 hand-rolled, white buckskin fringes can be added to the fan handle which must be made before attaching to the handle. Begin by cutting a piece of buckskin into 12 to 16 strips ¼” wide by 7” to 10” long. The width of these strips as well as the thickness of the buckskin will determine the thickness of your fringe and you may wish to cut strips that are narrower or somewhat wider. It is important
| 
